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Used 45 x 45 plastic pallets

Used 45 x 45 plastic pallets are the CP9 chemical standard, 1140 by 1140 mm, used for bags, boxes and drums and cut to cube well in a container. We grade each lot by wear and state what it was built to carry.

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Footprint
45 x 45 in (1140 x 1140 mm)
Standard
CP9 chemical
Example rating (STK 754)
Dynamic 3,100 lb, static 6,300 lb
Deck area
14.1 sq ft

What CP9 means

CP9 is a chemical-industry pallet standard, 1140 x 1140 mm, which is 45 x 45 in. It exists because the chemical trade moves bags, boxes and drums in square patterns and wants a footprint that cubes well in a container. A used 45 x 45 plastic pallet slots into that trade without anyone changing a rack.

LoadFits the square howNote
BagsStacked in a square or pinwheel patternClosed deck keeps loose bag corners from dropping
BoxesSquare pattern, edges inside the deckOverhang invites fork strikes
DrumsFewer per layer than on 48 x 48Check which footprint the drum count needs
Container loadsSquare footprints cube wellCubing depends on the container, not just the pallet

The rating to compare against

One published 45 x 45 stackable (STK 754) lists 3,100 lb dynamic and 6,300 lb static. That is far below the 30,000 lb static of the 48 x 48 and one-piece 48 x 40 examples, which is the point: the footprint tells you nothing about the rating. Always ask for the rating of the actual pallet.

  • Same footprint, very different ratings
  • Used lots carry the rating of their make, not of their size
  • If the rating is missing, the lot is described as unrated

Used lots at this size

Used supply of 45 x 45 depends on who is retiring a chemical line. The request form takes the footprint and the use, and we say in the reply whether a matching lot can be described. We do not publish counts.

Deck areas worked out as length times width in inches, divided by 144
FootprintDeck areaCompared with GMA
45 x 45 (this page)14.1 sq ft105% of a 48 x 40
48 x 4013.3 sq ft100% of a 48 x 40
48 x 4816.0 sq ft120% of a 48 x 40
43 x 4312.8 sq ft96% of a 48 x 40
42 x 4212.3 sq ft92% of a 48 x 40

A chemical standard and its neighbours

The 45 x 45 is the CP9 chemical-industry footprint for bags, boxes and drums. Because it sits next to 43 x 43 and 48 x 48 in the size list, a mixed lot can hide the wrong ones. Measure three pallets from different stacks and write down the readings. A bag-and-drum buyer should also ask what the pallets carried before, since residue and smell are a bigger concern in this trade than a scuffed runner.

Drums, bags and boxes

On a 45 x 45, drums sit in a four-up pattern with small gaps, bags stack in interlocked layers and boxes can overhang slightly if the pattern is poor. Test the pattern on a sample, and watch for overhang, which exposes cartons to damage at the edge. Ask the desk for pallets that match the load you intend.

Questions to put to any seller

  • Where did these pallets work, and what did they carry?
  • How were they sorted, and who walked the lot?
  • Are any welded, riveted or fitted with replacement parts?
  • Can the maker's plate be photographed on several pallets?
  • Will the description be sent in writing before payment is discussed?

Planning around the seasons

  • Cold months bring brittle resin, so handle gently and avoid sharp drops.
  • Warm months soften decks, so shorten stacks and keep loads in shade.
  • Harvest, holiday and promotion peaks use pallets faster, so order earlier.
  • Wet seasons add weight in the ribs, so allow a drying day before indoor use.
  • Plan returns and exports for the weeks when dock space is free.

Walk-around checklist

The same four stops for every lot, in order. Tick each as you go.

  • 1Deck: flat, continuous and seated on a table without rocking
  • 2Corners: fork-strike gouges are surface scuffs, not through-chips
  • 3Runners: whole along their length, no deep gouges
  • 4Fork pockets: open on the sides the footprint is used with
  • Rating confirmed against the load
  • Deck: chemical stains and odour noted
  • Resin noted

Words used on this page

CP9
A chemical-industry pallet standard, 1140 x 1140 mm.
Dynamic load
Weight a pallet carries while moving on a forklift, pallet jack or conveyor.
Stackable
Loaded pallets can sit on top of each other, up to the static rating.
Runners
Bottom rails that touch the floor or rack and carry the load.
Fork pocket
Opening in the pallet where the forks go.

What the sources say

  • 48 x 48 plastic pallets hold four 55-gallon drums without overhang; 48 x 45 matches North American auto parts bulk containers. nelsoncompany.com
  • Static capacity is the highest of the three ratings; racking is often the lowest; dynamic is always lower than static. nelsoncompany.com
  • Rehrig Pacific's 40 x 48 rackable pallet weighs 44.2 lb with a dynamic rating of 4,000 lb, static 10,000 lb and edge rack 2,000 lb. rehrigpacific.com
  • PHS lists 48 x 40 stackable plastic pallets with dynamic ratings of 2,500 to 5,000 lb and static ratings of 3,000 to 30,000 lb. phsinc.com

How a request works

  1. Pick the footprint, then the grade you can live with.
  2. Say what the pallets will carry and how many you need.
  3. Read the written lot description that comes back.
  4. Agree the lot before anything moves.

The four grades, in a line each

  • Like new. A few trips only. Clean, no cracks, no missing parts, deck and runners flat.
  • Used and clean. Many trips, scuffs and colour variation, but whole and usable for general-purpose or closed-loop work.
  • Repaired. A cracked or chipped part welded or swapped. Some designs use snap-lock parts for repair.
  • Mixed lot. Mixed makers, colours and sizes sold by the truckload, sorted by footprint.

Questions people ask

Is 45 x 45 the same as 1140 x 1140?

Yes, 1140 mm is 45 in, rounded.

Can 45 x 45 pallets be mixed with 48 x 45?

They are different footprints. 48 x 45 matches North American automotive bulk containers, while 45 x 45 is the CP9 chemical standard.

Is the rating the same as 48 x 48?

No. The published examples are very different, and a used lot carries the rating of its own make.

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Pick a footprint and a grade. The reply describes a matched lot in writing.

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